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We always do it this way…

proto

a thread to catalogue some of the professional & trade fails that we see 

(hopefully this will provoke stuff we’ve seen ourselves & not cataloguing memes from building fails…)

This is a roof I saw on my dog walk this morning.I live in climate 4 & though snow is unusual for us, using a furnace in the winter is not. Pretty tight diagram of conditioned space…

 
Dec 29, 21 11:37 am
Non Sequitur

^hello future ice damns.

For those unaware living in frozen Canadian wilderness, what's a climate 4 zone?  

Dec 29, 21 1:01 pm  · 
2  · 
proto

Map from our code books


Dec 29, 21 4:41 pm  · 
4  · 
JLC-1

i'm in that blob of purple that runs through colorado.

Dec 29, 21 5:08 pm  · 
1  · 
Non Sequitur

I'm zone 6 according to the map but I think the 7A/6 line is much closer to me than this map.

Dec 30, 21 11:11 am  · 
1  · 
Almosthip

I live in zone 7a

Dec 30, 21 12:24 pm  · 
1  · 
Non Sequitur

Ahip, got any projects in 7b?

Dec 30, 21 12:52 pm  · 
1  · 
Almosthip7

Not currently but yes I have done a few projects
up there. All before the energy code thank goodness

Dec 30, 21 2:20 pm  · 
1  · 
bowling_ball

I've done a couple in Zone 8, including one that gets close to PH standard (R80 walls, R100 roof up in Churchill). But that one has yet to be built. I'm not holding my breath

Dec 30, 21 3:29 pm  · 
1  · 
ivanmillya

I'm down in that tiny pink blob of Zone 1 in Florida, although having worked in Zone 6, I can say it's equally not fun to design for.

Jan 3, 22 7:52 am  · 
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Climate Zone 4!? I'd never degrade myself by going so low. ;) 

My entire career has been in zones 6 and 7. It was a shock doing local projects in zone 5. It almost felt like cheating to have R-values so low . . .

Jan 3, 22 10:51 am  · 
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Non Sequitur

People live in florida zone 1? I thought it was just for gators.

Jan 3, 22 11:14 am  · 
2  · 
ivanmillya

Yes, gators and 4th vacation homes.

Jan 3, 22 1:08 pm  · 
1  · 
whistler

that's like a winter image of the jet stream....coincidence?

Jan 4, 22 2:32 pm  · 
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Yikes.

The new build going up across the street from me may have a problem?  In the morning shortly after the sun rises the stud lines are visible on the clapboard exterior wall.  I can't remember exactly why this happens and what it means - is the wall insufficiently insulated, or over-insulated?  The wall is painted dark, and it happens on sunny days, so I think the wall is heating up quickly when the sun hits it.

Dec 29, 21 2:03 pm  · 
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bowling_ball

So we recently had the entire roof of our house insulated with spray foam between the rafters. I should remind you that I'm in Zone 7 bordering on 8 I think. Anyway the foam was not cheap. Once it started snowing, I could see each rafter telegraphing through the bit of snow on the roof. I was so embarrassed that I've ordered enough additional EPS to cover the entire roof (on the inside of the house) with 2 more inches. As an architect, I just couldn't live with seeing the thermal bridging, even if the additional foam cost will never be paid back. Ugh.

Dec 29, 21 6:14 pm  · 
3  · 
proto

Donna, the cavity insulation is probably fine, but it sounds like that wall could use a layer of exterior insulation under the cladding to insulate the thermal bridging at the studs. 

Bowling_ball, can you add spray foam to the inside of the rafters? Or are they covered? Not perfect, but might mitigate the bridging cheaper than covering the roof…(your solution is the better idea, even tho it’s more spendy)

Dec 30, 21 1:43 pm  · 
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bowling_ball

Proto, I've got a local manufacturer who makes their own vapour-open faced EPS sheets with integral furring strips. These will go right over the rafters and framing to eliminate those thermal bridges. Probably less labour involved too.

Dec 30, 21 3:32 pm  · 
1  · 
Bench

proto - asking for a friend, because i clearly see whats going on and all since i'm super smart and would never do that thing that's there ... but whats the problem in your photo for the plebs in the back? :)

Dec 30, 21 8:33 am  · 
1  · 
proto

Can you see the line between thicker snow at the eaves and over the garage, compared to over the heated area of the house? [maybe the photo is too dark or small?] The rafters are also subtly indicated in the thinner snow above the conditioned area. They did not plow the snow this way. It’s a diagram of the heat leaving the house.

In our area, the climate has historically been mild, and they put minimal insulation in. Most houses only have heat; A/C is a new enough thing that it’s sort of a unique selling point when looking to buy. When they did put in insulation, they made vented attics. This house caught my eye because the clean line that traced the conditioned area illustrated this so well. I’m guessing that this example has never upgraded that attic insulation from whenever it was built.

Dec 30, 21 10:04 am  · 
2  · 
proto

So, only in winter do we get a view of how much heat we are losing to the atmosphere. That example above just illustrates the low R-value of attic insulation installed back in the day as conventional wisdom for economy. When you ask the A/C sub why they only put R-8 flex duct in a vented attic here, they say it’s good enough. But the real answer is: it’s a pain in the ass to insulate the ductwork properly. They like just hanging flex off the rafters with straps, not figuring out how to insulate the pathways thru the attic.

Dec 30, 21 10:16 am  · 
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proto

So, we’re losing energy in the summer and the winter & no one can see it. At least until it snows or we have a hard frost and you can see the result on the roof.

Dec 30, 21 10:18 am  · 
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Bench

Excellent explanation, thank you very much. I had clued into the different tones of color on the roof, but assumed this was from using a scraper to take off snow from the roof and just the inherent extents that could be reached at the time. Visions from my childhood of my dad's make-shift extended-snow-shovel-thing reaching up to the roof and pulling down massive piles after a big dumping.

Dec 30, 21 10:45 am  · 
3  · 
proto

Yeah, the folks in Tahoe right now are all about the snow rake

Dec 30, 21 1:34 pm  · 
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Non Sequitur

Snow rakes are popular here too... and I'm always laughing when I see the lazy men outthere only half-ass clearing the snow.... hummmm, yeah, pretty sure you just caused a bigger problem.

Dec 30, 21 1:37 pm  · 
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JLC-1

I'm in zone 7 and we have to get r-49 in roofs and r-20+5 on walls, it's done with ~6" of closed cell foam inside and 1 1/2" of rigid on top of plywood. We usually get a lot more because of cladding materials, but we've seen old houses losing a lot of heat through recessed lights. And we do have to have a blower door test to pass final inspection. You could see something like that in a trailer park around here. 

Dec 30, 21 11:11 am  · 
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bowling_ball

6" foam inside and 1.5" foam outside would not pass Canadian code because of the ratio of interior to exterior insulation. Can you explain the rationale?

Dec 30, 21 3:35 pm  · 
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JLC-1

sorry, my bad, there's also batt insulation over the foam inside to fill the cavity.

Dec 30, 21 4:23 pm  · 
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bowling_ball

That makes it worse, not better. The ratio of outboard to inboard (with the dividing line being exterior sheathing) is very prescribed in our Canadian code to prevent condensation (and rot) on the sheathing. For example, in my neck of the woods we need at least 50% of the wall insulation value to be outboard. Maybe Non Sequitur can explain it better - I've never worked on a project with cavity insulation in my professional career, the economics just don't make sense here, once code is accounted for.

Dec 31, 21 11:30 am  · 
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Non Sequitur

Bb, it’s not like that in Ontario. We do cavity insulation with minimal continuous exterior all the time. There is even a way to only use cavity insulation that meets sb10 too, but you need 2x8 to hit minimums.

Dec 31, 21 2:47 pm  · 
1  · 
Non Sequitur

But with that in mind, I have many projects with an almost 50/50 split between ext and int insulation. Just hard to convince most clients on the extra external foam.

Dec 31, 21 2:49 pm  · 
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bowling_ball

NS, the 50/50 ratio meets all Canadian zones so no worries there. It's when you add 3/4" or 1" of outboard rigid that causes problems. And yeah, technically you don't have to do outboard here either, but that would leave you with very minimal glazing. That's actually much safer than adding an inch of rigid, because the sheathing can still dry.

Dec 31, 21 8:49 pm  · 
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Non Sequitur

BB, can you expand on the glazing comment? Is your permitted fenestration % tied to the Uvalue of your wall assemblies? But yeah, 25mm of rigid on exterior does not really do much other other than rack up costs.

Jan 3, 22 11:13 am  · 
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bowling_ball

NS, we use the provincial energy code for buildings, which is very slightly modified from the MNECB (2014). The ratio of inboard to outboard is in the NBCC so you should be aware of it's y existence at least. But to answer your question, yes, the area and performance of glazing is tied to the overall wall performance, and can be traded off. For example, prescriptive code is R27 effective walls at 29% fenestration with a minimum u-value of 2.0. The numbers get pretty wild in terms of trade-off - I can't do the calculations right now but on a recent project the walls only had to be R12 effective because there was something like 20% fenestration. It goes the other way, too. If we want 40% fenestration, the wall insulation goes up to something nutty like R45 effective. So we typically use energy modeling even we can as it lets us get away with a little less insulation while still meeting code.

Jan 3, 22 5:22 pm  · 
1  · 
Non Sequitur

Thanks, and fascinating. We don't rely on the NBCC in Ontario since we have our own energy codes (SB10 & SB12) that supersede it (for better or worse) but I do know that 22% fenestration automatically triggers an energy model in residential designs here (I rarely do residential). We normally use the SB10 prescriptive method (one of 3 options) for small-medium commercial projects but I'm still on holidays, I'll crack it open tomorrow to see what's in the other compliance paths. There are trade-offs available, not nothing as extreme as you list.  

We hire out energy consultants on Large projects.

Jan 3, 22 5:32 pm  · 
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Non Sequitur

BB, curiosity got the best of me, so I looked it up. What you describe above is path option B for us but we have a much simpler option A based on ANSI/ASHRAE/IES 90.1 and Chapter 2. I've never had to look beyond option A.

Jan 3, 22 5:46 pm  · 
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bowling_ball

Ah, that makes sense. It is similar then. I made a really simple Excel spreadsheet to do the trade offs automatically. It's saved me many hours of doing math.

Jan 3, 22 11:47 pm  · 
1  · 
citizen

"We* always... design bad houses and build them with crappy details."


* Not ours!  Just one of a hundred new piles recently gone up around town.

Dec 30, 21 11:55 am  · 
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citizen

^ In that lower photo alone: fixed windows, paper-thin flashing, and unbacked stucco applied like peanut butter with a spatula.

Dec 30, 21 11:57 am  · 
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Non Sequitur

the flush window-stucco alignment makes me angry... as does the cheap wavy bent-metal forms.

Dec 30, 21 1:14 pm  · 
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proto

Wow, that’s quite the topographical wall…

And how about that wafer-thin white zone at the window heads? Why not just let the soffit run into the window head?

Dec 30, 21 1:37 pm  · 
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Non Sequitur

Proto, I'm sure the intent was for a soffit to window head... what we're seeing is a solid 25mm bead of "designer" caulking.

Dec 30, 21 2:26 pm  · 
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proto

Lol

Dec 30, 21 2:39 pm  · 
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I see a lot of windows like those from first-year students and takes time to help them to burn it out of their system. There is a flipper culture of design thing prevailed and it is the direct result of everything you have seen in the residential media and the so-called "clean lines style" of the real estate market. Oh yeah!

Dec 30, 21 4:57 pm  · 
1  · 
citizen

I went into one of these with its owner-builder, and he was so proud of it. It was a July morning. In the big entry hall, none of the big door-sized fixed-glass sheets (aka windows) was operable, and none was shaded. I asked, "Do you notice that it's really hot it here? And do you know that it's only going to get worse?" His beaming smile started to sag a bit. "You might want to show it only at night," I suggested.

Dec 30, 21 5:52 pm  · 
 · 
,,,,

Looks like they originally intended to build out of shipping containers.

Dec 30, 21 9:19 pm  · 
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,,,,

*it"

Dec 30, 21 9:22 pm  · 
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whistler

Reminds me of the first time I was in california and saw some detailing that was just so flimsy. I was shocked that some one could get away with details that wouldn't hold out a teaspoon of water. ( having grown up in the Pacific Northwest keeping the rain / water / snow out was all you were taught )

Jan 4, 22 2:35 pm  · 
1  · 
citizen

Non, you're right about the flush-set windows.  I left out that sin for some reason.  These projects literally make me angry, since so much is being (mis)spent.  The kitchens alone probably run $200-300k or more.

Dec 30, 21 3:52 pm  · 
3  · 

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