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Luke Gehron

Luke Gehron

Boston, MA, US

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Paper Shelter
Paper Shelter
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Paper Shelter

A material research project investigating curved-folding to achieve single surface structural rigidity. From the initial small-scale experiments, a variety of forms were created which maintained flexibility and could potentially create an inhabitable large-scale enclosure. In this design process the inherent material structures defined themselves, shaped according to rigidity of the folding techniques to define its form.

Once the rough form was defined using a thick card paper in the various curved-folding experiments, the same paper deformation process was then simulated in a computer 3D modeling environment using the Kangaroo plug-in to Grasshopper to be adjusted to meet further material constraints. The form was analyzed and simplified through numerous iterations to allow a plywood sub-structure to be CNC milled.

The size of the pavilion was determined so its largest pieced fit diagonally across a full sheet of plywood. This allowed the pavilion to be as large as the fabrication process and material could produce. The pavilion was then assembled and covered with long sheets of plotter paper which was tied back to the plywood sub-structure for support. The two material structures worked together to stabilize the form and create a sculptural wind shelter.

 
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Status: Built
Location: Auburn, AL, US
My Role: Lead designer, fabricator, assembler
Additional Credits: AA Visiting School: NYC - Embedded Intelligence

 
Design Process
Design Process
Initial Tests in Paper Folding
Initial Tests in Paper Folding
Forms Generated using Folding Techniques
Forms Generated using Folding Techniques
Iterations Generated using Evolutionary Solver
Iterations Generated using Evolutionary Solver
Final Output of Evolutionary Solver
Final Output of Evolutionary Solver
Structured Model of Final Output
Structured Model of Final Output
Elevations and Plan of Pavilion + Grasshopper Definition
Elevations and Plan of Pavilion + Grasshopper Definition
Unique CNC Milled Elements
Unique CNC Milled Elements
CNC Milling and Details
CNC Milling and Details
Photo of Paper Shelter
Photo of Paper Shelter
Photo of Paper Shelter
Photo of Paper Shelter