Archinect
Davood Boroojeni Office

Davood Boroojeni Office

Tehran, IR

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Process Department of Shamim Polymer Factory

Eshtehard, a semi-industrial suburb of Tehran, has played a key role in industrial development over the past fifty years. Our architectural team recently visited to work on the «Factory» project, focusing on contemporary industrial design that caters to various users, especially underserved groups. Our designs may include features like chicken coops on noisy sides and designated smoking areas on quieter sides.

the process department of Shamim Polymer Factory is located on a land area of 3850 square meters in Omid Alborz Industrial Town; Ten kilometers from the Mahdasht-Ishtahard road, a place surrounded by the desert in the south of Karaj.

The factory›s entire building is 2200 meters in size, consisting of two unbalanced and unconventional forms next to each other. However, the knowledge of what this plant is supposed to do is incorporated into the form and content in a premeditated fashion.

The project focuses on restoring and preserving the ecosystem by optimizing polymer materials. Our architectural concept showcases this optimization within the building, resulting in spatial designs that are «enlivening» and reflective of the optimization principles.

This factory exemplifies restoration and revitalization in both form and content. Similar to Shamim Polymer Factory›s devices that create specialized polymer products, Form Bana aims to showcase this performance by bringing various elements to life.

This movement can be seen in all parts of the factory building from part to whole. Sometimes defamiliarizing the common form of things has helped to bring them to life, such as the unusual use of raw iron sheets as walls and ceilings,

and sometimes we tried to add a different form of them to the work plan by telling stories for the spaces. To carry out both parts of this process, our source of inspiration was the factory workers as the main users of the space. They were the ones who helped to create this space by planning their needs, hobbies, and concerns, and most importantly, their spatial requirements during the design and construction of the project.

The factory›s walls are designed with an open narrative, featuring a row of chickens and roosters atop a one-meter block wall, creating an illusion of a living sky. An employee suggested this free chicken coop during construction, highlighting the project›s focus on collective participation. By incorporating employees› needs and requests, we aimed to create a comfortable environment, fostering a sense of ownership in their second home while celebrating their livelihood and dignity.

We sought local materials for some project walls, not to trace historical roots, but to highlight the region›s economic prosperity by using materials from nearby factories that future employees would recognize. The random process of stacking cement blocks, that is, cement blocks that are not very similar to the production of nearby factories, helped us to remember the presence of the project staff in this building.

The building›s design comes to life through its stories, including its asymmetric parallelogram shape, which we advocated for over a traditional factory layout. To improve employee experiences, we included relaxation areas for smoking on both the east and west sides, with transparent green spaces that address concerns about gatherings. The staircase in the southeast corner, designed to look like it floats, symbolizes movement and life. This concept of suspension is echoed in the building›s exterior, where exposed metal evolves in color, blending with the landscape.

The greatest global challenge and the prerequisite for sustainable development is the eradication of poverty, in all its forms and dimensions, including extreme poverty. Agenda 2030 is a program of action for people, planet and prosperity, through a collective journey that is based on 17 goals for sustainable development. Architecture has a crucial role in the realization of this program of action and in balancing the three dimensions of sustainable development: the economic, social and environmental. 

Our project has pursued the balancing of these three dimensions, contributing to the five goals relevant to its function: 8, 9, 11, 12 and 13.

The project development integrates the building envelope and systems, in order to maximize energy efficiency through the right balance between envelope, passive systems and active systems. The destination is a workplace, so the focus is on the aspects of quality and internal environmental healthiness. This method guarantees quality factors: easy management, reliability, low maintenance and hygienic safety, adequate thermal comfort.

Materials and Resources

Sourcing of Raw Materials_ The cement blocks that make up the wall are produced in surrounding factories, using raw materials within a 15 km radius.

Waste Management_ From the excavation, 1000 mc of soil were recovered and reused on site.

Water efficiency

Rainwater Management_Collection and storage of rainwater for the irrigation of green spaces. The tank size is proportionate to the rainfall and the collection surfaces available on the roof in 25000 l.

Comfort

Thermal comfort_Two strategies help comfort in the production area: two buffer zones, placed in the east and west, allow natural ventilation; walls and roof, with a ventilated air chamber, isolate the building, lowering the energy needs.

Sustainable communities

Social goods_Participatory design, relax areas, social benefits such as farmland and chicken coop, attention to the quality views, make the factory a second home.

 
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Status: Built
Location: Eshtehard, IR
Firm Role: Lead Architect
Additional Credits: Lead Architects: Davood Boroojeni
Client: Shamim Polymer Co.
Design team: Iman Enayati, Paola Quarta, Ronak Roshan Gilvae, Alireza Elmieh, Amirmohamad Amel
Construction: Mohsen Nikzad, Erfan Nikzad, Iman Iadolahi
Structure: Bardia Khafaf
Electrical: AmirHasan Salamat
Mechanical: HamidReza Nikzad, Abolfazl Jafari
Text: Saed Barabadi
Photo Credits: Deed Studio