Archinect - News 2024-11-21T12:02:22-05:00 https://archinect.com/news/article/150404346/eth-zurich-researcher-develops-3d-printed-insulation-foam-using-recycled-materials ETH Zurich researcher develops 3D printed insulation foam using recycled materials Niall Patrick Walsh 2023-12-01T11:48:00-05:00 >2024-10-25T04:07:38-04:00 <img src="https://archinect.gumlet.io/uploads/09/091c448c76e527d7bcfcdc5e0d3a9311.jpg?fit=crop&auto=compress%2Cformat&enlarge=true&w=1200" border="0" /><p><a href="https://archinect.com/ethz" target="_blank">ETH Zurich</a> has published details of <a href="https://ethz.ch/en/news-and-events/eth-news/news/2023/11/lightweight-insulating-building-elements-from-a-3d-printer.html" target="_blank">new research</a> into lightweight building components produced using <a href="https://archinect.com/news/tag/475/3d-printing" target="_blank">3D printing</a>. Led by doctoral architecture researcher Patrick Bedarf, the Airlements project centers on cement-free mineral foams derived from recycled industrial waste.</p> <p>Working within the institution&rsquo;s Digital Building Technologies group led by Professor Benjamin Dillenburger, Bedarf&rsquo;s project emerged from a doctoral thesis on lightweight insulating construction elements, and how complex shapes could be manufactured with fewer material inputs. Bedarf ultimately deployed a sustainable insulation material produced by the ETH spin-off FenX using <a href="https://archinect.com/news/tag/13445/recycled-materials" target="_blank">recycled</a> industrial waste.</p> <p>FenX&rsquo;s mineral foam material is mostly made from fly ash, a waste product from industrial blast furnaces. Bedarf&rsquo;s process then deploys 3D printing to shape the material into bespoke building parts without the need for formwork, which is traditionally only partly reusable and more time-consuming.</p> <p><strong></strong></p> <p>&ldquo;Without automation, ...</p>